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Cool Glass Fusing Techniques and Materials

Here are some of the materials used in glass fusing.

Sheet Glass is cut into shapes, layered then fused together.

Sheet glass

sheet glass

Rods and Stringers

rods and stringers

Glass Confetti

glass confetti

Glass Frits and Powders

frits and powders

Cool Techniques

Pattern Bars

Bars made of glass pieces fused together that are then sliced on a wet saw and arranged to make designs.

Pattern bars

On the right is the bar and on the left the slices of the bar laid out.

green pattern bar bowl parts

In the kiln ready to fire.

green pat bar bwl laid out

Fired to full fuse.

green pat bar bowl fired


Vitrograph Kiln

A Vitrograph Kiln is a bottom draw glass furnace. In glass blowing you gather the glass from the top, in this case the glass flows out of the bottom of the furnace where it can be manipulated. Our Vitrograph is a small Paragon kiln with the bottom fire brick removed and replaced with a high temp board that has a hole cut in it. We have put cement board on the wall and used metal angle brackets to hang the kiln in the air for access to the bottom.

Vitrograph kiln

A pot of glass pieces is place inside the Vitrograph and fired to around 1700 degrees. This is done slowly so the glass melts evenly and flows out of the hole. The temperature can be adjusted up or down to make thicker (cooler temp) or thinner (hotter temp) stringer and hot parts.

vitrograph firing

vitrograph firing

Hot parts from the Vitrograph that will be added as design elements to a fused glass project.

hot parts

One of the pieces from this run. This was after it cooled down of course.

hot part

Pot Melts

 Pot melts are done by placing glass in a container with one or more holes in the bottom of it. Ceramic flower pots work very well for this. The pot is suspended above the bottom of the kiln, when it is heated the glass flows out through the hole onto a kiln shelf below. It twists and turns together making very intricate patterns. Different numbers, sizes, and shapes of the holes will change the patterns in the final piece. For instance with round holes there tends to be a swirling pattern, and with rectangular holes or slots the pattern tends to look more folded. In the example below we used three round holes which gave us three distinct swirling patterns in the piece.

Set up and ready to fire.

pot melt before firing

After  firing.

Pot melt after firing

Look at the intricate detail in the sheet made by the pot melt.

pot melt piece complete

pot melt


Screen Melts

Screen melts are similar to pot melts except in place of the pot a metal screen is used to place the glass on and melt through. This creates hundreds of swirling pattern that merge with one another creating a very intricate pattern. Like the pattern bars and pot melts these pieces can then be cut and fused into a larger composition.

Screen melt after firing.

Screen melt after firing

Screen melt sheet.

screen melt sheet

Screen melt sheet cut in strips.

Screen melt sheet cut in strips

Screen melt pieces used in a strip construction project.

Screen melt pieces used in a strip construction project

Those are just a few of the really amazing techniques that are used in glass fusing, and people are coming up with new things every day. Glass is such a great medium, the possibilities are endless.

Click here for a Glossary of terms associated with glass fusing.

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